FTTH Wire Production Line – Advanced Manufacturing System

Have you realized that contemporary glass-fiber cable systems function at rates of up to 190 meters per minute? This astonishing productivity stems from sophisticated manufacturing solutions engineered for rapid manufacturing.

These configurations are developed to manage various cable types, including connection cables and tight buffered cables. Their compact design, often under 26 meters, suits them well for contemporary plants.

Incorporation into automated manufacturing systems secures seamless functioning. By means of MES/ERP connectivity, these SZ stranding line assembly lines offer unmatched precision and efficiency. Thus, they are preferred for companies striving to remain at the forefront in the telecommunication sector.

Overview of the FTTH Manufacturing Line

Efficient manufacturing setups play a vital role in satisfying the rising demand for reliable connectivity. These configurations are designed to create premium light-transmitting wires that drive modern networks. Utilizing sophisticated techniques, they ensure precision and speed in every step of the production.

What is an FTTH Cable Production Line?

The FTTH manufacturing line comprises a unified setup to produce FTTH drop cables. These cables consist of uncoated strands secured with metal or fiber-reinforced polymer, merging with shielding casings. Consequently, it forms a long-lasting and high-performance option for fast digital connectivity.

It works with various compounds, including PVC, LSZH, and PE plastics. Such adaptability guarantees it can meet diverse industry needs. Moreover, the 4-head fiber pay-off system delivers exact tension management, maintaining stability within ±0.05N.

Reasons to Select Our Cutting-edge Production System

Our machinery excels for its precision and efficiency. Consider these highlights:

• Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
• Works with LSZH, PVC, and PE covering substances for adaptable uses
• Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
• Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables

These specifications promise uninterrupted processing and superior results. Thus, it becomes the optimal option for enterprises aiming to stay ahead in the fiber optic industry.

Core Attributes of Our FTTH Cable Fabrication Line

State-of-the-art fabrication lines are revolutionizing the way optical fibers are manufactured. Our high-tech system merges exactness, performance, and modern advancements to deliver top-quality results. Here are the key characteristics establishing our system’s industry-leading status.

Accurate Extruder Coupled with an Adaptable Head

Fundamental to our operation is a customized 50mm extruder designed for precise material distribution. It secures consistent quality throughout each cable produced. Its adjustable head permits effortless modification, accommodating different substances like PVC, LSZH, and PE resins.

Equipped with OMRON heat management, the system ensures temperature exactness to ±1°C. This precision fosters peak functionality while curtailing excess, ensuring it is a budget-friendly option for fabricators.

Powered Fiber Unwinding and Tension Regulation

This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.

This feature is particularly beneficial for producing high-quality fiber cables, as it ensures consistent tension throughout the process.

Mechanized Collection and Reel-Receiving Setup

Our dual-shaft take-up system supports reels ranging from PN400 to PN630, offering flexibility for various production needs. The automated line-receiving feature eliminates the need for manual rewinding, resulting in time efficiency and decreased labor outlay.

Additionally, the X-type laser diameter gauge provides real-time quality control, ensuring that every fiber cable meets stringent industry standards, delivering reliable and durable products.

Cutting-edge Innovations Driving Our Manufacturing

Cutting-edge technology is reshaping the fiber optic manufacturing process. Our equipment is engineered to provide exactness, consistency, and productivity, guaranteeing superior outputs in every production run. Let’s delve into the innovative aspects that differentiate our system.

International Industrial Computer Control System

At the core of our system is the FiberCAN PLC control system with an industrial PC interface. Such control technology provides smooth workflow and live supervision. It allows for precise adjustments, enhancing the quality of every optical cable produced.

With a power consumption of just 35KW/h during normal operation, our equipment is energy-efficient. Such efficiency lowers running expenses while upholding excellent functionality. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.

Superior Stability and Trustworthiness with Leading Brand Elements

We utilize top-quality elements from reputed brands like OMRON controllers and worldwide motor suppliers picked for their strength and exactness, which secure enduring performance.

Steel-reinforced wiring combined with sophisticated FIMT management systems bolsters robustness and balance, so that each fiber cable complies with strict quality and functionality standards.

MES/ERP Connectivity Integration

Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. Such integration secures openness and streamlined functionality during production.

With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, making our system a smart choice for modern manufacturing facilities.

Attribute	Advantage
FiberCAN PLC Control System	Exact tuning with live oversight
35KW/h Power Consumption	Cost-effective power usage
Nine-meter Cable Storage	Uninterrupted processing
OMRON Controllers	Long-lasting accuracy
ERP System Compatibility	Real-time production tracking

Uses of the FTTH Manufacturing System

Advanced production setups have redefined the process of building trustworthy fiber cables. They are engineered to fulfill varied commercial requirements, ensuring adaptability and accuracy across usages. The following outlines the primary applications of this state-of-the-art system.

Manufacturing Home Drop Cables

Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.

Notable attributes are:

• FRP and small steel wire pay-off for added reinforcement
• Mobile mold support for quick configuration changes
• Suitability for indoor and outdoor use

Fabricating Compact Buffered and Free Tube Cables

This machinery is equally suitable for creating both tight buffered and loose tube cable variants. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.

Customizable Solutions for Various Cable Types

Versatility characterizes our manufacturing process. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Regardless of the cable’s intended environment, our system produces stable, high-quality results. This customizability allows enterprises to fulfill precise criteria while upholding performance.

Advantages of Our FTTH Manufacturing System

Choosing state-of-the-art production solutions yields numerous benefits to companies in the fiber optics industry. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.

Boosted Performance and Output

Our system ensures Fiber draw tower high-speed operations, achieving outputs of 7-9km/h depending on the cable size, enabling companies to satisfy rising requirements while preserving excellence. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.

Economical Fiber Optic System Implementation

With optimized energy consumption of 35KW/h, our equipment reduces operational costs. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.

Consistent and Uniform Cable Finishing

Exact molding delivers a sleek and consistent exterior on all fiber products, minimizing additional loss to ≤0.02dB/km, ensuring top performance. The use of steel reinforcement adds durability, making the cables suitable for various applications.

Aspect	Benefit
High-Speed Production	Increased operational efficiency
Efficient Power Usage	Cost savings
Negligible Attenuation	Top operational efficacy
Ergonomic Design Height	User-friendly setup

Final Thoughts

Advanced fiber optic manufacturing systems are setting new standards in the industry. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.

Our systems also come with dedicated technical support and customization options to meet specific needs. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.

Ready to transform your manufacturing process? Reach out now to discover customized options that match your needs. Step into the future of optical cable production with our market-leading equipment.